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- Can you injection mold glass?
No, traditional injection molding of pure molten glass is not feasible in standard processes. Glass typically requires melting at extremely high temperatures (often over 1000–2000°C depending on the type), which exceeds the capabilities of conventional injection molding machines designed for plastics (operating around 100–300°C). This would cause severe equipment corrosion, energy inefficiency, and practical limitations.
However, innovative techniques have made a form of glass injection molding possible:
1.A breakthrough process developed by researchers (e.g., at the University of Freiburg) and commercialized by companies like Glassomer uses a special silica nanocomposite material (pellets combining fine silica glass particles with a polymer binder).
2.This material can be injection molded on standard plastic injection molding machines at low temperatures (~130°C), enabling fast, high-throughput production of complex shapes in seconds.
3.After molding, the part undergoes debinding (removing the polymer, often in water or low-heat) and sintering (heating to fuse the silica particles), resulting in pure, transparent fused silica (quartz) glass.
This yields high-quality, optical-grade glass components with excellent surface finish, often without needing polishing.This method is energy-efficient (potentially reducing energy use by over 40–60% compared to traditional glass melting), cost-effective for mass production, and suitable for applications like optics, microfluidics, lab-on-a-chip devices, sensors, and medical technology.For comparison, the established method for precision glass optics is precision glass molding (PGM), a high-temperature compression molding process using molten glass preforms pressed in specialized molds—not true injection molding.
In summary, while you can't directly injection mold pure glass like plastic, modern composite-based approaches effectively enable "glass injection molding" with post-processing to achieve the final glass part.