Manufacturing Key Aspects of Mechanical Prototype Design
A mechanical prototype is a physical, functional model of a mechanical component, system, or product designed to test and validate its design, performance, and manufacturability before full-scale production. It focuses on evaluating mechanical properties such as strength, durability, motion, fit, and interaction of parts.
Form and Fit: Ensure the prototype’s shape, size, and assembly align with design specifications (e.g., how parts fit together in a gearbox).
Function: Test mechanical performance, such as load-bearing capacity, movement, or wear resistance.
Manufacturability: Identify production challenges, such as tolerances or material limitations, early in the design process.
User Interaction: Assess ergonomics or usability for components like handles or levers.