Shenzhen Alu Rapid Prototype Precision Co., Ltd.

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  • Key Solid-Based Rapid Prototyping Methods

Fused Deposition Modeling (FDM) / Fused Filament Fabrication (FFF)

How It Works:

A solid thermoplastic filament (e.g., PLA, ABS, PETG) is fed into a heated extruder.

The material melts and is deposited layer by layer onto a build platform via a nozzle.

Each layer solidifies as it cools, building the part based on a 3D CAD model.

Materials: Plastics like PLA, ABS, nylon, or composites (e.g., carbon fiber-filled).

Speed: Hours to days, depending on size and complexity.

Cost: Low—$10-$100 for small parts; desktop printers start at $200.

Pros: Affordable, widely available, good for functional prototypes.

Cons: Visible layer lines, moderate precision (tolerances ~±0.1-0.3 mm).

Applications: Concept models, jigs, fixtures, low-load parts.

Laminated Object Manufacturing (LOM)

How It Works:

Sheets of solid material (e.g., paper, plastic, or metal foil) are stacked.

A laser, knife, or cutting tool trims each layer to the shape of the CAD design.

Layers are bonded with adhesive, heat, or pressure, and excess material is removed.

Materials: Paper (common, cheap), plastics, or thin metal sheets.

Speed: Fast for large, simple parts; takes hours.

Cost: Low to moderate—material is inexpensive, but setup can add cost.

Pros: Low cost, good for large models, minimal warping.

Cons: Limited material strength, less detail, waste from cutaways.

Applications: Visual models, casting patterns, architectural mockups.

Selective Deposition Lamination (SDL)

How It Works:

Similar to LOM, but uses paper sheets with adhesive selectively applied.

A cutter shapes each layer, and sheets are stacked and bonded.

Unbonded areas are removed, leaving the prototype.

Materials: Primarily paper, often with color printing for visual appeal.

Speed: Fast, especially for bulky parts.

Cost: Very low—paper and adhesive are cheap.

Pros: Inexpensive, eco-friendly, full-color options.

Cons: Weak parts, not suited for functional testing.

Applications: Concept models, educational displays.