Shenzhen Alu Rapid Prototype Precision Co., Ltd.
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- Can die cast zinc be washdown?
Yes, die-cast zinc (typically Zamak alloys like Zamak 3 or Zamak 5) can be used in washdown environments, but only with proper protection. On its own, untreated die-cast zinc is not highly corrosion-resistant and will corrode fairly quickly when repeatedly exposed to water, cleaning chemicals, detergents, or high humidity — especially in food-processing, pharmaceutical, or marine washdown applications.
When die-cast zinc works well in washdown:
a.Plated or coated finishes are applied:
Chrome plating (very common) – excellent corrosion resistance and easy to clean.
Nickel plating – good resistance, slightly duller appearance.
E-coating + powder coat or clear powder coat – very durable in food-zone washdown.
.Electrophoretic coating (e-coat) followed by a topcoat.
Trivalent chromate + sealant (for yellow/gold-looking parts).
b.The part is fully sealed (no exposed raw zinc after machining or threading).
c.Washdown is low-pressure and uses mild detergents (not aggressive caustic or acidic cleaners).
When die-cast zinc is a bad choice:
a.Exposed/raw zinc or poor-quality plating in frequent high-pressure, high-temperature, or chemical washdown (e.g., IP69K food plants).
b.Environments with chlorides (bleach, saltwater splash) unless heavily protected.
c.Applications requiring USDA/FDA direct food contact without an approved coating (raw zinc is not considered food-safe).
Better alternatives for harsh washdown:
Stainless steel (304 or 316)
Anodized aluminum
Acetal (POM) or other engineered plastics
Zinc with high-performance coatings (e.g., Delta-Seal, Geomet, or ceramic coatings)